Wondery 40400 Electrical Heating Continuous Mesh Belt Furnace (170KW; 23 m; 22000kg)

Total power: about 170KW (including auxiliary power);

Total length: about 23 meters;

Total weight: about 22000kg;

Capacity: quenching and tempering is about 130-180kg/h, carburizing is about 60-120kg/h

- Quenching Furnace:

Working temperature: 760℃～920℃

Rated heating power:: 70-90KW;

Heating zone: 3 zones

Heater quantity: 27 pcs;

Heating hearth length of mesh belt: 4000mm;

Preheating zone length: 1500 mm;

Entrance rack length: 2000 mm;

Furnace body total weight: about 8 tons;

Furnace body total width: about 1850 mm;

Mesh belt width: W=400mm (JAPAN SUS314S-Φ2.5*Φ3.0);

Transmission: N=1.5KW,i=900,p＝25.4 (reduction gears+variable frequency motor); 

Exhaust device: N=0.37KW;

Fan: N=2－1.5KW;

Furnace temperature uniformity: ±5℃ (same cross section);

Furnace shell temperature: ≤50℃+room temperature (driving side);

Temperature control accuracy: ±1℃;

Carbon potential control accuracy: ±0.05;

- Quenching Tank:

Mesh belt furnace: B=600mm Material:204, 1pc, ¢1.6*¢1.6*hem 30 05075-AL

Transmission: N=1.5KW, I=450, P=25.4 All, 

(including torque limiter);

Cooling pump: 5.5HP×3”, 1 set, 

Circulating pump: 5.5HP×3”, 1 set, 

Plate heat exchanger: (20m2) .1 set, 

The lifting strip is made of aluminum alloy, 1 set

- Post degreasing and cleaning tank:

Mesh belt: Material: W=400mm, 1PC, ¢1.6*¢ 2.0 hem 30 05075-AL;

6-1-2 Transmission: N=0.75KW, I=450, P=19.05 1 pc, 

(including torque limiter);

Spray pump: N＝2.2kw.1 pc, 

Oil water separation motor: N=0.10KW, 1 set, customized;

Electric heating: N = 18.9KW, 3 pcs, Customized;

- Tempering Furnace

Specification

Working temperature: ≤ 650 ℃;

Rated heating power: about 80-95KW;

Number of heaters: 81 sets;

Number of zones: 3 zones;

Heating furnace length: 6000mm;

Exit rack length: 1000 mm;

Mesh belt width: B＝600mm (SUS304 material);

Total weight of furnace body: about 7 tons;

Total width of furnace body: About 1825 mm;

Transmission: N= 0.75KW, I = 1800, P = 25.4;

Fan: N= 3－1.5kw;

Furnace temperature uniformity: ± 6 ℃;

Temperature control accuracy: ± 1 ℃;

Furnace wall temperature: ≤ 40 ℃ + room temperature (transmission side);

1.The heat treatment furnace line is comprised of :

Quenching Furnace → Quenching Cooling Tank → Post Degreasing

and Cleaning Tank → Continuous Hot Air Tempering Furnace →

Automatic Temperature Control Panel.

9.Single point O2 carbon concentration automatic control system

Voltage 220-380v × one Ф× 50HZ;

1. C.P carbon potential controller, 1 pc;

2. Air pump: 2 sets; Reference air flow meter: 1; Carbon burning air flowmeter: 1.

3. Recorder: 1 set; 

4. Flow control solenoid valve group: 1 group;

5. Oxygen probe Ф 27m/m × 600m/m: 1pc;

6. Air piping: 1 pc;

7. Electrical wiring: 1 pc;

10 On-site Work

1 pipes: the pipes for the continuous belt furnace are prepared by the buyer, but are arranged

according to the instruction of the seller.

wiring: The wires between the cabinet to each equipment section are provided by

the buyer, but are connected according to the instruction of the seller.

3 painting; the electrical resistance furnace is painted with deep color.

pipe connection: The exhaust pipes are prepared and self-designed by the buyer starting from the

point of connection flanges of the equipment.