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Total power: about 170KW (including auxiliary power);
Total length: about 23 meters;
Total weight: about 22000kg;
Capacity: quenching and tempering is about 130-180kg/h, carburizing is about 60-120kg/h
- Quenching Furnace:
Working temperature: 760℃～920℃
Rated heating power:: 70-90KW;
Heating zone: 3 zones
Heater quantity: 27 pcs;
Heating hearth length of mesh belt: 4000mm;
Preheating zone length: 1500 mm;
Entrance rack length: 2000 mm;
Furnace body total weight: about 8 tons;
Furnace body total width: about 1850 mm;
Mesh belt width: W=400mm (JAPAN SUS314S-Φ2.5*Φ3.0);
Transmission: N=1.5KW,i=900,p＝25.4 (reduction gears+variable frequency motor);
Exhaust device: N=0.37KW;
Fan: N=2－1.5KW;
Furnace temperature uniformity: ±5℃ (same cross section);
Furnace shell temperature: ≤50℃+room temperature (driving side);
Temperature control accuracy: ±1℃;
Carbon potential control accuracy: ±0.05;
- Quenching Tank:
Mesh belt furnace: B=600mm Material:204, 1pc, ¢1.6*¢1.6*hem 30 05075-AL
Transmission: N=1.5KW, I=450, P=25.4 All,
(including torque limiter);
Cooling pump: 5.5HP×3”, 1 set,
Circulating pump: 5.5HP×3”, 1 set,
Plate heat exchanger: (20m2) .1 set,
The lifting strip is made of aluminum alloy, 1 set
- Post degreasing and cleaning tank:
Mesh belt: Material: W=400mm, 1PC, ¢1.6*¢ 2.0 hem 30 05075-AL;
6-1-2 Transmission: N=0.75KW, I=450, P=19.05 1 pc,
(including torque limiter);
Spray pump: N＝2.2kw.1 pc,
Oil water separation motor: N=0.10KW, 1 set, customized;
Electric heating: N = 18.9KW, 3 pcs, Customized;
- Tempering Furnace
Specification
Working temperature: ≤ 650 ℃;
Rated heating power: about 80-95KW;
Number of heaters: 81 sets;
Number of zones: 3 zones;
Heating furnace length: 6000mm;
Exit rack length: 1000 mm;
Mesh belt width: B＝600mm (SUS304 material);
Total weight of furnace body: about 7 tons;
Total width of furnace body: About 1825 mm;
Transmission: N= 0.75KW, I = 1800, P = 25.4;
Fan: N= 3－1.5kw;
Furnace temperature uniformity: ± 6 ℃;
Temperature control accuracy: ± 1 ℃;
Furnace wall temperature: ≤ 40 ℃ + room temperature (transmission side);
1.The heat treatment furnace line is comprised of :
Quenching Furnace → Quenching Cooling Tank → Post Degreasing
and Cleaning Tank → Continuous Hot Air Tempering Furnace →
Automatic Temperature Control Panel.
9.Single point O2 carbon concentration automatic control system
Voltage 220-380v × one Ф× 50HZ;
1. C.P carbon potential controller, 1 pc;
2. Air pump: 2 sets; Reference air flow meter: 1; Carbon burning air flowmeter: 1.
3. Recorder: 1 set;
4. Flow control solenoid valve group: 1 group;
5. Oxygen probe Ф 27m/m × 600m/m: 1pc;
6. Air piping: 1 pc;
7. Electrical wiring: 1 pc;
10 On-site Work
1 pipes: the pipes for the continuous belt furnace are prepared by the buyer, but are arranged
according to the instruction of the seller.
wiring: The wires between the cabinet to each equipment section are provided by
the buyer, but are connected according to the instruction of the seller.
3 painting; the electrical resistance furnace is painted with deep color.
pipe connection: The exhaust pipes are prepared and self-designed by the buyer starting from the
point of connection flanges of the equipment.
